LyondellBasell, Renault, and Antolin introduce revolutionary foamed material for Renault Rafale

August 06, 2024

Rotterdam, August 6, 2024 – LyondellBasell (NYSE: LYB), Renault, and Antolin proudly announce the incorporation of LYB’s Hostacom TYC 2463F E2 foaming material ("Hostacom”), an innovative foaming material, in the interior design of the new Renault Rafale. This cutting-edge polypropylene (PP) compound marks a significant leap forward in producing interior parts with elaborate designs, enhanced surface textures, scratch-resistance, and low emissions—a successful collaboration culminating in the deployment of advanced chemical foaming technology.

"This milestone in material innovation reflects our commitment to help craft vehicles that excel in both performance and sustainability," says Alexandre Martin, LYB business development manager Transportation. "The development of Hostacom TYC 2463F E2 foaming material underscores our dedication to pushing the boundaries of material science while meeting the stringent demands of our automotive industry stakeholders."

This Hostacom foaming material is manufactured utilizing LYB state-of-the-art catalyst technology, enhancing the rheology of the PP polymer matrix.

Key Benefits of this Hostacom grade include:

  • High flowability, expanded processing window and excellent melt strength ensures optimal cell structure in foamed parts.
  • Significant weight savings using LYB PP compounds with a chemical blowing agent in core back technology.
  • The semi-ductile nature of the material broadens its use in various interior trim parts, offering a versatile and sustainable solution.

Renault and Antolin, integral contributors to this innovation, affirm the successful culmination of years of concerted effort and collaboration. "The collaboration between Renault, LYB, and Antolin has yielded a game-changing solution," remarks Nathalie Etienne-Morange, door-panel component leader at Renault. "The integration of this foamed material in the new Renault Rafale represents a pivotal achievement in our quest for innovation and sustainability within automotive design."

"Antolin is proud to be part of this transformative project that exemplifies the convergence of innovation and environmental stewardship," states Frederic Papi, plastic parts technical director at Antolin. "Our collaboration with LYB and Renault in pioneering chemical foaming technology for door panel applications is a testament to our shared commitment to sustainability and advancing automotive solutions."

The successful passing of standard specifications in this technology and its use for serial production signifies a significant achievement resulting from over five years of relentless collaboration between LYB, Renault, and Antolin. The introduction of this Hostacom foaming material marks a new chapter in automotive design, setting the benchmark for innovation, sustainability, and performance.

You can see this Hostacom solution in action during Fakuma at the LYB stand B1-1112. To learn more about the LYB Hostacom portfolio, click here.

Renault